| Komocon has several types of DC motors ready for supplying. |
|
| The motor of choice in the majority of variable speed and torque
control applications. Our wide range of compact DC motor series
seemed to be offering many benefits to Factory Automation &
Office automation. |
|
| DC Motor List |
|
|
| Following is brief introduction on Advantages of DC motors just
for your reference. This is just an information and out line of
general DC motor principle. |
|
| Advantages |
|
| |
|
| Simple Design |
|
The design of the brushed DC motor is
quite simple. A permanent magnetic field is created in the stator
by either Permanent magnets or Electro-magnetic windings.
If the field is created by permanent magnets, the motor is said
to be a "permanent magnet DC motor" (PMDC). If created
by electromagnetic windings, the motor is often said to be a "shunt
wound DC motor" (SWDC). Today, because of cost-effectiveness
and reliability, the PMDC motor is the motor of choice for applications
involving fractional horsepower DC motors & up to about three
horsepower. |
|
At five horsepower and greater, various
forms of the shunt wound DC motor are most commonly used. This
is because the electromagnetic windings are more cost effective
than permanent magnets in this power range. |
|
Opposing the stator field is the armature
field, which is generated by a changing electromagnetic flux coming
from windings located on the rotor. The magnetic poles of the
armature field will attempt to line up with the opposite magnetic
poles generated by the stator field. If we stopped the design
at this point, the motor would spin until the poles were opposite
one another, settle into place, and then stop. To prevent this,
the section of the rotor where the electricity enters the rotor
windings called the commutator is placed. The electricity is carried
between the rotor and the stator by conductive graphite-copper
brushes (mounted on the rotor) which contact rings on stator.
When power is supplied, the motor rotates towards the pole alignment
point. As the motor would get to this point the brushes jump across
a gap in the stator rings. Momentum carries the motor forward
over this gap. When the brushes get to the other side of the gap,
they contact the stator rings again and the polarity of the voltage
is reversed in this set of rings. The motor begins accelerating
again this time trying to get to the opposite set of poles. The
momentum has carried the motor past the original pole alignment
point. This continues as the motor rotates. |
|
In most DC motors, several sets of windings
or permanent magnets are present to smooth out the motion. |
|
Easy
to control speed |
|
Controlling the speed of a brushed DC
motor is simple. The higher the armature voltage, the faster the
rotation. This relationship is linear to the motor's maximum speed.
The maximum armature voltage which corresponds to a motor's rated
speed (these motors are usually given a rated speed and a maximum
speed, such as 1750/2000 rpm) are available in certain standard
voltages, which roughly increase in conjunction with horsepower.
Thus, the smallest industrial motors are rated 90 VDC and 180
VDC. Larger units are rated at 250 VDC and sometimes higher. |
|
Specialty motors for use in mobile applications
are rated 1.3 VDC. Other tiny motors may be rated 1.5VDC. Most
industrial DC motors will operate reliably over a speed range
of about 20:1 -- down to about 5-7% of base speed. This is much
better performance than the AC motor. This is partly due to the
simplicity of control, but is also partly due to the fact that
most industrial DC motors are designed with variable speed operation
in mind, and have added heat dissipation features which allow
lower operating speeds. |
|
| Easy
to control torque |
|
| In a brushed DC motor, torque
control is also simple, since output torque is proportional to current.
If you limit the current, you have just limited the torque which
the motor can achieve. This makes this motor ideal for delicate
applications. |
|
| Simple, cheap
drive design |
|
| The result of this design is that variable
speed or variable torque electronics are easy to design and manufacture.
Varying the speed of a brushed DC motor requires little more than
a large enough potentiometer. In practice, these have been replaced
for all but sub-fractional horsepower applications by the drives,
which offer relatively precisely control voltage and current. Common
DC drives are available at the low end. |
|